Immediate treatment
Place the ankle in plantar flexion to approximate the tendon ends.
Use:
or
with approximately 20° to 30° plantar flexion initially.
Avoid prolonged unsupported dorsiflexion because this can increase tendon gap and elongation.
Nonoperative functional treatment
Appropriate for many acute midsubstance ruptures when a reliable accelerated rehabilitation programme is available.
A representative pathway is:
Initial 0 to 2 weeks
- Boot or cast in plantar flexion
- Heel wedges
- Protected weight bearing according to protocol
Approximately 2 to 6 weeks
- Progressive weight bearing in boot
- Controlled ankle motion
- Maintain heel elevation
- Avoid forced dorsiflexion
Approximately 6 to 8 weeks
- Gradually remove heel wedges
- Progress ankle toward neutral
After approximately 8 weeks
- Transition progressively out of boot
- Begin controlled strengthening
- Progress heel raise programme
Avoid aggressive early passive dorsiflexion because tendon elongation produces persistent loss of plantar flexion strength.
The success of nonoperative care depends on early functional rehabilitation, not prolonged immobilisation alone.
Operative repair
Surgical repair can be selected for:
- High level athletes
- Very high physical occupational demand
- Delayed presentation where tendon ends no longer oppose
- Rerupture
- Open rupture
- Selected patients prioritising the lowest possible rerupture risk
Surgery modestly reduces rerupture risk overall but introduces:
Modern evidence demonstrates relatively small absolute differences in rerupture when nonoperative treatment includes accelerated rehabilitation.
Surgical techniques
Open end to end repair
Allows direct visualisation and robust suture placement.
Limited open or percutaneous repair
Reduces wound morbidity but requires particular care to avoid sural nerve injury.
Use strong locking sutures through healthy proximal and distal tendon.
Avoid overtightening and excessive shortening.
Compare resting tension with the opposite ankle before final closure.
Postoperative rehabilitation
Surgical repair should not be followed automatically by prolonged rigid casting.
Early protected functional rehabilitation produces faster functional recovery without clear increase in major complications compared with prolonged immobilisation.
Use a progressive boot protocol similar to modern nonoperative care.
Chronic Achilles rupture
A rupture presenting after approximately 4 to 6 weeks may have:
- Retraction
- Scar tissue
- Large tendon gap
- Gastrocnemius soleus shortening
Small chronic gaps may occasionally permit direct repair after mobilisation.
Larger defects can require:
V Y gastrocnemius aponeurosis advancement
Useful when additional tendon length is required.
Flexor hallucis longus transfer
Useful for:
- Large chronic defects
- Poor Achilles tissue quality
- Older patients
- Failed previous repair
FHL provides a strong in phase plantar flexor close to the Achilles axis.
Very large defects may require:
- Tendon graft
- Fascial advancement
- Combined reconstruction
Return to sport
Return should be criteria based rather than time alone.
Require:
- Painless full daily activity
- Near normal ankle motion
- Repeated single leg heel rise
- Restoration of calf strength and endurance
- Appropriate sport specific loading
Full return commonly requires many months, often approximately 6 to 12 months.
Persistent weakness is frequently caused by tendon elongation rather than rerupture.